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Welcome to Fatigue & Fracture Lab

  "We Break To Build Better"

 

Mission

Mission: 

  • As a leading research hub in Arkansas, the ATU Fatigue & Fracture Lab advances the science of material durability through cutting-edge research in fatigue and fracture mechanics. We educate future engineers and foster innovation across automotive, transportation, aerospace, biomedical, and energy applications.

Vision: 

  • We aim to be a recognized leader in fatigue and fracture research by developing innovative testing methods, leveraging advanced manufacturing technologies, and building impactful collaborations with industry and academia.

Who We Are: 

  • At the forefront of materials durability research, our lab investigates how structures respond to cyclic loading and fracture, uncovering the mechanisms that govern fatigue life.

What We Do: 

  • By combining hands-on testing with theoretical modeling, our team studies stress-driven failure modes, engineered defects, and architected material systems. Our work pushes the boundaries of material performance from polymers and composites to metals and lightweight metamaterials.

 

We generate reliable fatigue and fracture data to help engineers design safer components. Our team specializes in coupon-level testing, analysis, and modeling for metals, thermoplastics, and carbon-fiber reinforced polymers including FFF/AM materials. We partner with industry and agencies to turn rigorous experiments into actionable S–N/ε–N curves, design allowables, and failure insights.
 
Research Area: 
 
 
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research

 

 
 
Recently Taught Courses:
  • Fatigue & Fracture Mechanics
    Advanced concepts in fatigue behavior, fracture mechanics, and life prediction with applications in structural design.

  • Additive Manufacturing for Mechanical Engineers
    Fundamentals of design for additive manufacturing, processes, and structural performance of additively manufactured metals, polymers and composites.

  • Machine Design Components
    Principles of mechanical component design, stress/strain analysis, and reliability under static and fatigue loading.

  • Finite Element Analysis (FEA)
    Introduction to computational modeling, stress analysis, and design optimization using commercial FEA software.

  • Composite Materials
    Study of fiber- and particle-reinforced materials, including mechanical behavior, micromechanics, failure modes, and applications in aerospace, automotive, and biomedical fields.

Lab Director:

Mohammad Amjadi, Ph.D., P.E.

Assistant Professor of Mechanical Engineering  
鶹91Ʒ 
1811 North Boulder Ave.  
Corley 222 
Russellville, AR 72801 
Phone: 479-964-0583, Ext. 4204
Email: mamjadi@atu.edu 
   


Amjadi 

Former Students: 

Brayden May (Currently Tooling and Process Engineer at )

Brayden May is undergraduate alumni, majoring in Mechanical Engineering. His research focused on the fatigue behavior of 3D-printed thermoplastics, contributing to advancements in additive manufacturing techniques and material durability testing.

bmay

 

Minh Tran (Currently Development Engineer at First Solar)

Minh Tran is a Mechanical Engineering graduate student doing research on fatigue behavior of porous titanium and thermoplastic cellular structures. Minh's research aims to enhance the performance and durability of materials used in advanced engineering applications.

In addition to his academic work, Minh gained valuable industry experience during a summer internship at AESC US headquarters in Smyrna, Tennessee. As an electric vehicle (EV) and energy storage systems (ESS) battery cell process engineer intern, Minh developed an automated packaging machine capable of processing 15 battery cells per minute, improving efficiency and safety.

MinhT

Genya Ohama:

A Bachelor's student majoring in Mechanical Engineering at 鶹91Ʒ, conducted fatigue testing experiments on 17-4 Stainless Steel material produced by binder jetting.

Genya

 

Service

Standards-Aligned Methods

(e.g., ASTM E466 axial fatigue, ASTM E606 strain-controlled fatigue; ASTM D7791-style methods for polymers/composites where applicable)

MONOTONIC TESION TESTING
Determine elastic modulus, 0.2% offset yield strength, ultimate tensile strength, fracture stress, total elongation, and ductility.

FATIGUE TESTING
Measure life under cyclic loading to develop S–N or ε–N curves, endurance limits, and mean-stress/frequency effects for design allowables.

FRACTURE TOUGHNESS TESTING
Fracture Toughness Testing provides information about a material’s resistance to crack extension under a steadily increasing load.

FATIGUIE CRACK GROWTH TESTING
Measure crack-growth kinetics under cyclic loading (da/dN vs. ΔK or ΔJ) to support life prediction and damage-tolerance analysis.

HARDNESS TEST
Indentation-based assessment of strength and wear resistance (methods selected per material; e.g., Rockwell, Vickers, or Shore).

FRACTOGRAPHY
Examine fracture surfaces to locate initiation sites and identify failure mechanisms (e.g., ductile tearing, brittle cleavage, fatigue striations) for root-cause analysis.

 

EQUIPMENT

 

1. Servopulser Servo Dynamic Systems

EHF-E SERVOPULSER, 50KN, ± 50 mm from Shimadzu

    Features include:

  • Up to ±50 kN axial force capacity
  • GRIP SET, SPLIT FLANGE, 50KN
  • Crack growth and fracture toughness grip set and sensor
  • Wide range of grips, fixtures, and accessories
fatigue machine

3. Axial Extensometers 

For different specimen sizes:

  • Epsilon-Model 3542
  • Epsilon-Miniature Axial Extensometers – Model 3442
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3. Rotating Bending
 
4. Optical Microscopy  

 
5. Hardness Tester  

 
6. Infrared Camera   

 

Academic Partners: 

  • Iowa State University 
  • Auburn University
  • University of Arkansas for Medical Sciences, Biomechanics lab

Orgnizational Partners: 

  • ASTM F42 Committee on Additive Manufacturing Technologies (Polymers)
  • ICAM Scientific Organizing Committee (Polymers)
  • Collaborative Working Group (CWG)



                 

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Auburn
Iowa

 

Journal Publications:

  1. Dyer, K., Amjadi, M., Shao, S., Shamsaei, N., & Molaei, R., "". Additive Manufacturing, 2025, 104966. .
  2. Amjadi, M.; Fatemi, A.,” ”. Composites Part A: Applied Science and Manufacturing, 2024. 180: p. 108050.
  3. Amjadi, M.; Fatemi, A.,” A Fatigue Damage Model for Life Prediction of Injection Molded Short Fiber Reinforced Thermoplastic Composites”. Polymers. 2021, 13, 2250. 
  4. Amjadi, M.; Fatemi, A.,”Tensile Behavior of High-Density Polyethylene Including the Effects of Processing Technique, Thickness, Temperature, and Strain Rate”. Polymers 2020, 12, 1857. 
  5. Amjadi, M.; Fatemi, A.,” Creep and fatigue behaviors of High-Density Polyethylene (HDPE): Effects of temperature, mean stress, frequency, and processing technique”. International Journal of Fatigue. 2020; 141: 105871. doi: 10.1016/j.ijfatigue.2020.105871.
  6. Amjadi, M.; Fatemi, A. Creep behavior and modeling of high-density polyethylene (HDPE). Polymer Testing 2021, 94, 107031, doi: 10.1016/j.polymertesting.2020.107031.
  7. Amjadi, M.; Fatemi, A.,” Multiaxial Fatigue Behavior of Thermoplastics Including Mean Stress and Notch Effects: Experiments and Modeling”. International Journal of Fatigue. 2020; 136: 105571. doi: 10.1016/j.ijfatigue.2020.105571.
  8. Amjadi, M.; Fatemi, A.,” Multiaxial Fatigue Behavior of High-Density Polyethylene (HDPE) Including Notch Effect: Experiments and Modeling”. ICMFF12 - 12th International Conference on Multiaxial Fatigue and Fracture; MATEC Web of Conferences. 2019; 300: 05001. doi: 10.1051/matecconf/201930005001.
  9. Amjadi M, Nikkhoo M, Khalaf K, et al., “An in silico parametric model of vertebrae trabecular bone based on density and microstructural parameters to assess risk of fracture in osteoporosis”. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine. 2014;228(12):1281-1295. doi:10.1177/0954411914563363.

 

Conferences: 

  1. Amjadi, M, Brayden May, Genya Ohama, and Minh Hoang Tran; “Fatigue Behavior of Additively Manufactured PA6-GF TPMS Structures using FDM”, the ASTM International Conference on Advanced Manufacturing, Atlanta, GA, 2024.
  2. Molaei, R, Amjadi, M; “Fatigue Behavior of Additively Manufactured Titanium TPMS Structures using Selective Laser Melting”, the ASTM International Conference on Advanced Manufacturing, Atlanta, GA, 2024.
  3. Amjadi, M; Molaei, R, “A Comparison between Additive Manufacturing and Injection Molding Techniques”, the ASTM International Conference on Advanced Manufacturing, Washington, DC, 2023.
  4. Amjadi, M.; Fatemi, A.,” A Critical Plane Fatigue Damage Model for Multiaxial Fatigue Life Prediction of Injection MoldedShort Fiber Reinforced Thermoplastic Composites”. 13th International Conference on Multiaxial Fatigue and Fracture (ICMFF13), New Orleans, LA, USA, 2022.
  5. Amjadi M, Fatemi A., “Multiaxial Fatigue Behavior of Thermoplastics; Experimental Study and Modeling”. New trends in fatigue and fracture - NT2F19, Tucson, Arizona, USA, 2019.
  6. Amjadi, M.; Fatemi, "Fatigue Behavior of High-Density Polyethylene: Effects of Temperature, Mean Stress, and Manufacturing Method," 12th International Fatigue Congress (FATIGUE 2018), Poitiers Futuroscope-France, May 2018.
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